SmartGen’s blog

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Methane power generation is methane utilization technology that emerged with the continuous development of large methane tank construction and comprehensive utilization of methane. It applies methane produced by anaerobic fermentation treatment to the engine and is equipped with an integrated power generation unit to generate electricity and heat. The methane power is beneficial, energy-saving, safe and environmental, which is a cheap distributed energy.

This time the customer comes from a large dairy farm in Jiangsu, using methane to generate power. The site adopts two 250kW gensets using HGM9510 to parallel.

Power Control Site

The customer uses HGM9560 mains control mode at the same time, which can realize the distribution of genset and mains load power and unit load power via setting mains load percentage, thus realizing grid-connection without on-grid.

Set two HGM9510 as “Start on Demand” and “Balanced Running Time” to realize single unit running under low load mode and two gensets run in turn under long-time low power running mode.

HGM9510 is equipped with cloud monitoring module CMM366B-4G that can monitor genset data in real time and record power accumulation and accumulated running time via mobile APP and PC version “SmartGen Cloud Plus”.

SmartGen Cloud Plus Solution

HGM9510

HGM9560

SmartGen currently has upgraded parallel controller HGM9510N that has passed UL certificate for your choice!

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Liaohe Oilfield is a large joint venture focusing on oil and gas exploration and development, supplemented by diversified development like oil and gas deep processing. It was once the third largest oilfield in China and ranked among the top 500 largest enterprises in China. Nitrogen injection into oil wells can help oil production and is widely applied at present.

Three sets of nitrogen injection units equipped with ACC7100A air compressor controller at an operation base in Liaohe Oilfield are running continuously and reliably.

Nitrogen Injection Units

The units equipped with Weichai WP13 engine can provide stable and reliable power for customers. The site operation of all units are dedicated to the cause of oil exploration in our country!

Weichai WP13 Engine

Controller site parameter display:

ACC7100A air compressor controller introduction:

1.CANBUS interface (built-in 120Ω resistor), GOV function;
2.RS485 interface (built-in 120Ω resistor), “four remote” (remote control, remote measurement, remote communication, remote adjusting) function;
3.DPF regeneration function, which meets Euro V emission standard;
4.8-way analog sensors: 2-way fixed resistance type, 2-way fixed current type, 4-way flexible resistance/current/voltage type, which can precisely detect data of fuel level, air compressor venting pressure, and venting temperature etc.;
5.Speed can be automatically adjusted and stabilized according to venting pressure of the air compressor;
6.Working temperature: (-40~+70)°C.

Typical application diagram:

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The relationship between equipment and production is like the relationship between tableware and eating.
The relationship between equipment technicians and equipment is like the relationship between doctors and patients.
Among these “doctors”, I have to mention a handsome guy-Pang Shuai.

No matter workshop or factory, you could often see Pang Shuai. The company’s equipment and facilities and an ordinary screw, had traces that he has studied. The sun was shining fiercely, the sweat-soaked clothes were wet and then dried; The snow was heavy, the snow-wet face was serious and careful. Looking at the plan, thinking of ways, and eliminating risks, Pang Shuai always used simplicity to influence his colleagues around him.

Pang Shuai has entered SmartGen for nearly 6 years. He has accumulated very rich experience in equipment maintenance. All kinds of difficult problems of the equipment could always be solved. In the face of equipment abnormalities, he could always analyze scientifically and deal with it calmly.

He always said “As long as there are hidden dangers, they will definitely happen. Equipment management must not tolerate carelessness.” Therefore, while doing the daily maintenance of equipment, Pang Shuai has been actively promoting TPM (Comprehensive Equipment Management) work. In his spare time, he sorted out and summarized relevant knowledge points such as how to detect the abnormal performance of the equipment and how to judge the operation status of the equipment, and explained to colleagues, and taught them the daily maintenance methods of the equipment according to the different characteristics of various types of equipment.

In Pang Shuai’s eyes, every seemingly hard and cold device is an “artwork” that needs to be taken care of. He often says, “Equipment is alive, we need to feel and take care of it. We can listen to the sound, smell the smell, measure the temperature, and touch the vibration to perform a physical examination on the equipment.” Regarding every piece of equipment and every wiring as a “artwork”. Pang Shuai has won many benchmarking honors with his solid professional skills, excellent work performance, and serious work attitude.

He is an ordinary member of SmartGen, but he shines with extraordinary qualities. It is these qualities that enable our company to develop healthily and rapidly, and enable our users to experience better services!

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HAT600R series dual power ATS controller mainly has in-phase transfer, fast transfer (automatic transfer response time below 50ms) functions, which can be widely applied for data center, rail traffic, power grid, firefighting, intelligent building, etc.

Main function and characteristics:

1.Fast transfer: When the time from power abnormal to close output is below 50ms, matching with PC two-stage ATS switch, fast transfer less than 100ms can be realized;
2.In-phase transfer: Detect and track phase difference, close signal outputs after synchronization to avoid large load impact in closing;
3.Measure and display voltage, load current harmonic distortion;
4.Auto transfer auto restore/auto transfer non-restore;
5.NEL trip;
6.Load voltage monitoring;
7.RS485, ETHERNET, USB port;
8.Event log, real time clock;
9.AC/DC power supply;
10.Defined boot screen;
11.Synchronous parallel transfer.

Model Comparison:

ATA833 Tri-power Adaptor

ATA833 adaptor is suitable for HAT833/S tri-power controller and breaker connection, saving a lot of field wiring work, which is time-saving, safe and reliable.

Application Diagram

Connector and plug terminal: 1.Connector is used for connection between controller and adaptor, convenient for making wire harness;2.Plug terminal is used for connection between adaptor and frame switch, convenient for user connection;
Integrated adaptor, three breakers only require one adaptor;
Close control electric interlock function;
Electric unlock function in parallel transfer;
QS1/QS2/QS3 PF ready function, can be used for breaker with PF function.

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EP4300 engine controller can be used for diesel pump unit, diesel air compressor unit, workover rig, cementing equipment, grinder, crusher and other engineering equipment.

EP4300 has CANBUS interface that enables engine start/stop, engine control, data measurement, alarm display functions. It adopts 4.3-inch color LCD and optional Chinese and English.

Main characteristics:
.Resolution 480×272 with adjustable backlight (it can be adjusted automatically or manually);
.CANBUS, RS485, USB interface;
.3-way relay output ports (5A DC28V);
.3-way digital input ports (active for connecting power negative);
.3-way analog input ports (1#, 2# are resistance type, 3# can be defined as voltage/current/resistance type);
.DC 5V supply output;
.MPU, D+ sampling input;
.Crank disconnect conditions (oil pressure, speed, oil pressure + speed);
.One-key idle/high speed control, CAN instrument mode;
.Speed adjustment, parameter setting, on-load/off-load functions can be realized by .panel knob and keys;
.Working voltage: DC8V~DC35V, DC reverse connection protection;
.Pluggable waterproof connector, IP65 protection level.

Typical application diagram

Our related engineering machinery controller mains includes ACC4100, ACC7100A, HEM4000, HEM4100, HEM8400, HEM8500, HEM750, HMU8-750, etc. They have been widely applied in petroleum/petrochemical industry, construction, mining, agricultural irrigation, emergency drainage, high-pressure cleaning and other fields.

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The moon does not change the light, the arrow does not change the steel.
Gentlemen are not enough, they swallow all rivers and streams.

The heart of serving the country emerges when I feel the turbulence of current affairs. I often draw my sword in the grass alone.
You should work hard when you are young. Time waits for no men.

It couldn’t be more appropriate to use the above four words to summarize him.

He is Yue Xiaobing, the line supervisor of the control panel workshop.

In his early twenties, he has worked in control panel workshop for more than three years. The more wit, the less courage. Less than a year after he joined the company, he volunteered to run for the line supervisor of the control panel workshop. Based on his proactive and efficient execution in his usual work, and the comprehensive evaluation of his team, he was elected as the deputy line supervisor and heaters group of the control panel workshop.

Outside of his daily work, he was always thinking about how to increase the capacity of heaters so that everyone can work more efficiently. In 2020, the “heaters improvement project” led by him has doubled the heaters capacity through the secondary transformation of the production line and the use of a new integrated debugging platform. In the end, he won the championship of the quarterly improvement project. Later, with his intensive research and the unremitting efforts of his team members, he has increased the heaters capacity to four times!

The line supervisor was an important link connecting all links. You could always hear someone shouting “Xiaobing, Xiaobing” in the workshop, and you could always see him everywhere in the workshop. He could always use the most reliable method to solve everything that colleagues said in the fastest time.

Journeying is hard, journeying is hard. There are many turnings, which am I to follow?
A time will come to ride the wind and cleave the waves. I’ll set my cloud-like sail to cross the sea which raves.

In his early twenties, he is in his youth and will surely make brilliant achievements in the future.
In his early twenties, looking back at himself who worked hard on the way forward, he would definitely say to himself: great!

Xiaobing! Come on!

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The night has passed half, dawn is coming; the days of rain and strong wind have passed, and it is finally cleared up.

The sudden outbreak of the COVID19 in 2020 ravaged the world and halted exchange exhibitions around the world. The Turkey WIN EUROSIA planned by SmartGen to participate was put on hold and the time was pushed again and again.

After entering 2021, in the post-epidemic era where epidemics are normalized, epidemic prevention measures of countries around the world have achieved initial success. The long-lost Turkey WIN EURASIA finally set off again and adopted the innovative mode of combining online and offline.

SmartGen Offline Booth

After more than a year of epidemic, we appreciate more than ever the significance of the community of human destiny. At the moment of gradual economic recovery, we went out for the first time, joined hands with the Turkish market to write a new chapter of the Silk Road together!

The exhibited products in the WIN EUROSIA include land-based and marine genset and engine control system, ATSE and ATSE control system, engineering machinery intelligent control system, battery charger, heater, cloud monitoring products and various modules.

The exhibition time: November 10-13, 2021. We are waiting for you at WIN EUROSIA Hall6-A130 booth.

Online website: https://win-eurasia.com/en/visitors/online-visitor-registration

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——Continuous improvement without limits

The lean improvement project of SmartGen has inadvertently celebrated its seventh phase.

It was different from the previous six phases, this competition was on-site evaluation. All the judges walked into the site of each improvement project, and got to know the real situation by contacting with the real objects.

After a brief meeting, the judges walked into the improvement site.

There were a total of nine projects in this competition, including two outstanding improvement projects:

“Process Optimization Project” of the Finance Center: Combining the business status and demands of various departments, using information tools, optimizing the identified processes, training relevant personnel and regularly answering questions to pay attention to the implementation. It lasted 214 days, covered 9 business processes, made various tasks more efficient and smoother.

“Electronic material all-on-line improvement project” of the Supply Chain center : With the help of small programs, the monthly average abnormal number was effectively controlled by the optimization of raw material kanban redesign, material verification and tracking. In the next step, we will continue to improve and optimize complete set rate by planning and scheduling software.

There’s no end to Lean. With the continuous participation of all staff, we felt the power brought by lean management. The Lean Improvement competition was not only an opportunity to affirm and break through, but also a platform for spreading improvement ideas, sharing improvement results, and exchanging improvement experience.

May everyone can learn in participation, comprehend in learning, and grow in comprehension!

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The 5th Pakistan Industrial Expo was grandly held in Lahore on October 29-31, 2021.

Under the background of the normalization of overseas epidemic, SmartGen tried to participate in this exhibition by combining online and offline for the first time. The products displayed this time covered SmartGen full ranges.

Online and Offline Exhibition Site

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD, which has developed the first generation of genset controller since 1998, continues to focus on the design, development, manufacture, sales and service of engine, genset, dual power ATS and related products with a global presence!

This exhibition is the first time for SmartGen to try the combination of online and offline. There is Pakistan guy on site to help us receive intended buyers and assist them in remote online negotiation with our business manager. SmartGen received a lot of purchase intention information and reached a preliminary cooperation intention through the exhibition.

Online Negotiation Site

Pakistan is a country with extreme power shortage, and has great demand for genset. As a leader in China’s genset controller industry, SmartGen has the confidence and determination to contribute to the power industry of Pakistan.

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