SmartGen | Guangxi Yuchai-SmartGen Exchange Meeting

Just after two festivals, SmartGen held the first marine engine technology exchange meeting in 2020. Leaders and experts from Guangxi Yuchai marine electric department came to SmartGen for two-day in-depth exchanges.

Firstly, Cui Wenfeng, general manager of SmartGen, warmly welcomed the arrival of all the leaders and experts from Guangxi Yuchai! It is hoped that two sides will strengthen technical exchanges, give more valuable advice and suggestions to SmartGen; and continue to innovate and contribute to the continuous improvement of the intelligent level in marine electric field.

Accompanied by General Manager Cui Wenfeng, Yuchai leaders visited SmartGen’s R&D center, dust-free anti-static electronic production workshop, control cabinet processing workshop and product testing center (environmental laboratory, EMC laboratory, real machine laboratory).

SmartGen introduced the relevant products and solutions in the field of marine application at present and communicated the supporting scheme for Yuchai engine; also made a detailed and in-depth exchange on the current situation of marine market, technical requirements of engine monitor and other aspects.

Thanks to the leaders and experts of Guangxi Yuchai marine electric department for returning to their hometown – Henan!

Thank you for your guidance and valuable opinions from all the leaders and experts of Guangxi Yuchai marine electric department!

www.smartgen.cn

SmartGen | CANBUS Relay Module-SGCAN300


RS232, RS485, CANBUS Theoretical Communication Distance:

1.Theoretical transmission distance of RS-232 protocol is 10 meters;
2.Theoretical transmission distance of RS-485 protocol is 1000 meters;
3.CANBUS theoretical transmission distance is shown in the table below:

The stability and timeliness of data transmission can be optimized by selecting appropriate communication interface and baud rate in equipment monitoring. In the application of multi-units parallel system, there may be a situation that multiple gensets are far away (more than 250 meters). In order to meet the requirements of long-distance communication, SmartGen will launch a CANBUS relay module-SGCAN300 in the near future.

Main Features

1.Conversion of CANBUS and optical fiber;
2.Conversion of RS485 and optical fiber;
3.CANBUS Relay;
4.Dial switch set RS485, CAN communication baud rate;
5.DC8-35V continuous power supply, DC reverse connection protection;
6.RS485 interface (isolated, half-duplex, baud rate 9600bps, 19200bps optional);
7.CAN interface (isolated, baud rate 50kbps, 125kbps, 250kbps, 500kbps optional);
8.Optical fiber interface, transmission distance:>2km.

Communication Conversion Diagram

Typical Application Diagram of MSC1 and Optical Fiber Conversion

Typical Application Diagram of RS485 and Optical Fiber Conversion

Typical Application Diagram of MSC1 and MSC2

Description of LED indicator

 

Case Dimensions and Installation

 

SGCAN300 Communication Relay Diagram

 

SGCAN300 Application Case

www.smartgen.cn

 

SmartGen | New Charger BAC06N Series Launched


The BAC06N series chargers have a new design, whose enclosure is 6063 aerial aluminum alloy and high-temperature resistant composite material. In addition to increasing the heat dissipation area, the BAC06A is smaller, lighter, and more efficient than its predecessor (BAC06A). On the basis of the original short-circuit protection and reverse connection protection, it adds absorption timing and BOOST functions; and it can be charged automatically by selecting two-stage or three-stage charging method.

Model Comparison

Overall Dimensions

The launch of BAC06N not only makes the installation faster and more convenient, but also saves more space inside the control box. The internal layout and overall dimensions of the control box can be further optimized. The BAC06N series is now available for sale, please consult the sales director of SmartGen’s offices for details.

Order Model

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SmartGen | Celebrating “The Seventh Beer Festival Of Smartgen”

To celebrate 71 years anniversary of the motherland, coincides with the occasion of National Day falls on Mid-Autumn Festival, SmartGen organized the Seventh beer festival. In this beautiful season with the invigorating autumn climate and osmanthus fragrance. All the colleague of SmartGen gathered together, took up the wine cup and chatted merrily.

Hosts debut

The speech from General Manager Cui Wenfeng

The key employees debut

Tug-of-war competition

Champion – dark horse

Talk show of SmartGen

Priceless sisters- beautiful and sassy sisters

Kang Ding Love Song of zither version

Brave boys from electronic control workshop

The king of drinking competition

Champion

Happy and lucky draw

The creator of delicious food

Don’t forget why we started and move forward bravely. We are all SmartGeners.
People-oriented, happy work. I’ll see you next year.
May all of us will work together to win the future !!!

www.smartgen.cn

SmartGen | 2nd China Marine Electric Propulsion Technology Summit

On September 11, the second China Marine Electric Propulsion Summit was successfully held in Tonglu, Zhejiang Province. The summit was initiated by Cummins East Asia Marine Engine Division, and together with CSIC Shanxi Fenxi Heavy Industry Co., Ltd., Wuxi Silent Electric System (SES) Technology Co., Ltd, Chongqing Cummins Engine Co., Ltd., Hug Engineering (Shanghai) Company Limited and SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD. About 220 guests from 105 research institutes, design institutes and ship owners from the national shipbuilding industry, represented by China Classification Society, were invited to attend the summit.

The summit was hosted by Lin Song, Secretary General of the summit and chief engineer of Cummins East Asia Marine Engine. The summit opened with a presentation by Yang Rui, Chief Engineer of the Ship Center of China Waterborne Transport Research Institute, who shared the national policy support for marine electric propulsion technology. Cummins brought the application of high-speed engine for electric propulsion ships, as well as the application of Cummins Hydrogenics hydrogen fuel cell and hydrogen production / storage system. SES Company shared the introduction of latest China intelligent chip-domestic variable frequency electronic control technology. Faurecia Hug Engineering Company introduced their latest exhaust gas after-treatment technology. SmartGen showed ship power management and intelligent engine control solutions. These innovative achievements and forward-looking technologies caused heated discussion among the guests. Wuhan Institute of Standardization of China Classification Society introduced the code system and application of clean energy electric propulsion ships, and Wuhan Changjiang Ship Design Institute introduced the technical changes brought by the co-existence of multiple energy sources in ships. The development of China’s intelligent ship technology shared by Shanghai Ship Design Institute Innovation Center and the development situation and outlook of unmanned ship technology shared by Zhuhai Yunhang Intelligent Technology Co., Ltd. reflected the cross-border integration of technology and the Internet of new generation intelligent ships in big data, cloud computing, Internet of Things and other fields, and demonstrated the important trend of future ship development for the summit guests.

Group Photo of Guests

Technology Sharing among Participants

After nearly a decade of continuous technical research and development and product promotion in the field of marine diesel control and marine automatic power station power management control, SmartGen has provided MGCP100B/L series marine diesel control box and HMC6 power management controller with advanced technology, powerful functions and complete certificates. Their market share in medium and high-end marine power and distribution control has increased year by year. SmartGen also accumulated rich practical experience in the field of marine propulsion engine, marine auxiliary engine and marine genset control.

MGCP100B/L series marine diesel control box with Cummins marine engine application case sharing:

MGCP100 series diesel control box topology (using HMC9000A)

SmartGen MGCP100B-2 marine diesel engine control box with Cummins B3.9 and L8.9 marine engine for 20 meters survey vessel “Haixun 16601”:

SmartGeni MGCP100B-2 marine diesel engine control box with B5.9 CMII113G, L8.9 CMII211G engines for the main genset:

Application case of SmartGen HMC6 power management controller in marine automatic power station:

Reconstruction of automatic power station of Gangwanshenlong dredger:

Yueshanchengyu 16118—the first newly built ocean fishing ship powered by LNG fuel designed by CSS605:

“Jujie 701” 700-ton semi-submersible crane vessel uses three HMC6 power management controllers to build a 3*500KW marine automatic power station power management system:

The main switchboard of Weishan 1 refueling pontoon uses two HMC6 power management controllers to build a 2*64KW marine automatic power station power management system:

Economical PMS solutions and cases:

HLS300 economical power management system—Application of HLS300+HEP300 in Ningde squid fishing ship semi-automatic power station:

The power station is equipped with 3 2*400KW (1500RPM) +1*700KW (1000RPM) ECU units with different power, the power management system uses HLS300 power share module to complete the load distribution among gensets. Through the electronic potentiometer (HEP300), the relay output signal of PI stepper controller is converted into the control voltage signal required by GOV.

www.smartgen.cn

SmartGen | Success of SmartGen GPOWER&UL Certification Ceremony

On September 23, 2020, along with the cool and refreshing brought by the first day of autumn, SmartGen ushered in two major events of the year at the same time: one is the successful participation of GPOWER2020 exhibition; the other is that the UL certification ceremony of UL Safety Test Institute and SmartGen was held smoothly at the exhibition site!

Complete Success of SmartGen GPOWER Exhibition

It is obvious that this GPOWER exhibition is not easy to hold. But in the crowded booth of SmartGen, we can see that the enthusiasm for technology and product exchange in the industry has not diminished! While expressing their recognition of SmartGen’s products, customers also put forward a lot of valuable suggestions, pointing out the direction for our follow-up research and development and service improvement.

Part of Photos of SmartGen GPOWER Exhibition

In this exhibition, SmartGen has another important harvest: Star products have passed UL + CUL double certification in the United States and Canada! We also obtained the first dual certificate of UL/ULC6200 for genset control modules in China!

At the certification ceremony, Mr. Qi Anquan, Senior Engineering Manager of UL China, said that SmartGen’s certification will certainly play a positive demonstration and driving role for genset export enterprises in terms of product compliance.

Mr. Qi Anquan, Senior Engineering Manager of UL China, made a speech.

At the same time, Mr. Cui Wenfeng, General Manager of SmartGen, briefly described the company’s development process, product research and development, quality control and other aspects, saying that the UL certification of SmartGen’s products, on the one hand, is a strong proof of the company’s efforts over the years, on the other hand, is also an incentive for us to make more strict requirements on our future product development and production!

Mr. Cui Wenfeng, General Manager of SmartGen, made a speech

UL Certification Site

UL Certificate

The complete success of this exhibition is inseparable from the support of many partners and new and old customers. Thanks again for your visit and guidance. The GPOWER2020 exhibition has come to an end. Let’s see you next year! Hopefully the next exhibition will bring more great products and more surprises for everyone!

www.smartgen.cn

SmartGen | SmartGen Exhibition-Meet in GPOWER2020

Where there is opportunity, there is struggle. This year’s GPOWER exhibition has opened grandly. As one of the representative exhibitions of the power industry, GPOWER exhibition is known as China (Shanghai) International Power and Generating Sets Exhibition. It brings together many domestic and foreign industry exhibitors to participate in the exhibition every year, which is also an important exhibition that SmartGen attends every year! As an exhibitor of this exhibition, SmartGen sincerely invites you to join the industry event and share new development opportunities!

SmartGen GPOWER Exhibition Booth-Hall E7, 7-033

SmartGen was established in 1998, specializing in design, development, manufacture, sale and service of engine, generator, ATS intelligent control system and related products, is a modern technology-based enterprise. With a global business footprint and over 30% of our employees dedicated to research and development, we are responsible for exploring new intelligent solutions to improve the overall performance of global industry equipment.

The products exhibited from SmartGen include genset control module, ATS control module/ATS switch, engineering machinery control module, marine PMS and engine control module, cloud monitoring module, charger, heater and WOODWARD series products! At the same time, SmartGen will also launch a series of new products, including redundant parallel controller HGM9530N, luxury configuration version of single unit control module HGM9420N, a new generation of 4kW engine body heater HWP40N/HT40N, diesel-driven air compressor control module ACC7100A, SGCAN300 communication relay module, and new charger BAC06N. We look forward to meeting you at the exhibition.

SmartGen’s Exhibited Products Categories

In addition, the most authoritative UL safety testing institute in the United States will issue UL certification certificate for star products of SmartGen in this exhibition. So far, the product series of SmartGen that has passed UL certification has been further expanded and enriched, such as HGM6100 series, HGM4000N series and HGM9530N series genset control modules, and BAC06AU series chargers, etc., all of which have passed America UL certification and Canada CUL certification.and more products will successively pass the stringent certification of UL Testing Institute!

It can be said that the exhibition and certification is a double surprise brought by SmartGen. We look forward to your participation in the exhibition and witness this significant moment at the booth together! GPOWER2020 (Shanghai) will be held from September 21 to 23. The address is Shanghai New International Expo Center.

SmartGen Booth No.: Hall E7, 7-033. Issuance ceremony of UL certificate will be held at 11:00-11:30 on the 21st. There are mysterious prizes provided by UL waiting for you! We are looking forward to your coming. We will see you there!

www.smartgen.cn

SmartGen | SmartGen Pump Control Module with Cummins

Recently, SmartGen APC715 with Dongfeng Cummins P (pump) type ECU QSZ13-P550, and the pump perfectly realized speed regulation and stabilized water pressure. The overall effect is good, and the unit operation is stable and reliable, which has been praised by customers again!

APC715 pump control module is used to control the engine pump unit to realize automatic start/stop, data measurement, alarm protection, and “Four Remote” functions (remote control, remote measure, remote communication, remote debugging). The control module has a speed adjustment function to stabilize the pump outlet/inlet pressure by adjusting the engine speed. In addition to the conventional Engine Speed Governor (GOV) interface, the control module also has CANBUS (SAE J1939) interface, which can control various ECU or non-ECU engine pumps.

APC715 pump control module adopts large screen liquid crystal (LCD) graphic display, which can display Chinese, English and other languages. The working parameters of the engine and pump can be directly displayed on the screen. It is reliable and easy to use. The pump unit control module is designed to adjust the outlet pressure by adjusting the engine speed, and finally stabilize it to the set rated value.

“Adjust Speed Control” is divided into auto control and manual control. Auto Adjust Speed: Under this mode, during the unit is normal running, the control module will adjust the speed regulating objects (outlet pressure/inlet pressure) set by the user according to the preset to rated speed and maintain its steady automatically.

The “Auto Adjust Speed” can be divided into relay adjust speed, GOV adjust speed and CAN adjust speed.

Relay Adjust Speed: Control the engine servo motor simply by using speed raise relay and speed drop relay.
GOV Adjust Speed: Control the electronic speed regulator simply by using GOV analog signal. Users should set parameters according to the actual situation as different regulators have different parameters.
CAN Adjust Speed: Control the ECU engine speed simply by using CAN interface. Parameters setting and adjustment method are same as GOV. SW1 should set as 5.0 and SW2 as 2.0 while adjusting.

SmartGen’s pump unit control module has verified its strong strength and reliable performance in the actual use time after time. Of course, we will also bring you more, better and finer product experience and service through our continuous efforts to reward you for your continued support. Please wait and see!

www.smartgen.cn

Redundant Parallel Control Modules Applied to Data Center Projects

Recently, SmartGen Redundant Parallel Control Module—HGM9530N equipped with Weichai Baudouin engine, has completed debugging successfully. The successful launch of the system will provide new solutions for various data centers and core projects at home and abroad.

Engine: Weichai Baudouin 16M33

Redundant Parallel Control Module: HGM9530N

15-inch color touch screen centralized monitoring

On-site debugging in high temperature environment

System Single Line Diagram

System completes synchronous load within 15s in static parallel model.

Redundant Control System Diagram

The system has dual CAN bus communication redundancy, and can seamlessly switch to the slave module after the failure of the master module; the generator set can meet the power supply demand with excellent performance under the condition of suddenly increasing unexpected 100% load.

Centralized Monitoring System

HGM9530N redundant parallel Control Module, with its rich hardware interfaces, high-precision sampling, powerful PID algorithm; efficient dialogue and quick response between master-slave modules, can fully meet the functional requirements of the Control Module in data center projects. We believe that HGM9530N will have more chances to meet you in the following data center and major projects construction.

www.smartgen.cn